Turning system for nylon components

Project goals:

  • Manufacturing of a flexible automation for turning nylon elements with different diameters and thicknesses
  • High productivity and operativity on three shifts
  • Automatic detection of input components and dimensional control of output products

Find out how Tecnodinamica stepped into this project:

Main features

  • System controlled by no.1 non dedicated operator
  • Machine basement made of electro-welded steel with lifting points
  • Feeding unit of semi-processed products composed by vibrator, elevator and belt conveyor
  • Special belt conveyor with labyrinth for orientation of incoming semi-processed products
  • Vision system with digital camera for detection of input components and dimensional control of finished products
  • Anthropomorphic robot equipped with customized grippers
  • CNC turning machine
  • Electrical control panel with touch screen
  • Software integration and customized HMI interface
  • Real-time process controls
  • Fully automatic operating cycle configurable from operator interface
  • Remote assistance and process diagnostic
  • Industry 4.0 requirements and integration with enterprise management systems

Indicative overall dimensions

  • 2.200 x 3.500 mm (safety fences included)

Tecnodinamica activity

  • Mechanical design
  • Electrical design
  • Software design
  • Mechanical assembly
  • Wiring on board machine and electrical control panel
  • In-house start-up and test
  • Start-up and training at the production site

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